My next foray into Carbon fiber design, tooling and development came with this project. Overall, a reasonable success. Still not perfect, and probably will not be used due to the catastrophic risk associated with riding a bike at 50mph and these breaking, but in theory and practice, a great learning opportunity.
Inspiration


Part 1: Prototyping



Part 2: Design
Fusion 360 for the design work.


Part 3: Tooling/Plug
This consisted of 4 3D printed cubes glued together and then finished with lots of sanding, and an epoxy coat.



Part 4: Version 1
The first version didnt go according to plan, I ran out of Carbon fiber material, and also recognized some layup issues. I decided to finish it anyway, but it was a dud 🙁
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