Another carbon fiber project to design and create a bottle holder for behind the seat. 3D printed mould and used 8 layers of 220g 2K Carbon fiber for the wet layup.







Personal collective of ideas, thoughts and notes
Another carbon fiber project to design and create a bottle holder for behind the seat. 3D printed mould and used 8 layers of 220g 2K Carbon fiber for the wet layup.
I have had an app idea on my mind for a little while now with this premise: Thanks to laws like GDPR, tech companies are required to provide the ability for their users to download their data. In an effort to ensure I “own” anything I have uploaded to social media, I periodically download my data from platforms such as Instagram and Facebook. The issue with the platforms is that they do not have a standard data format, images properties such as location, their description or even dates they were taken, are not particularly easy to save or import into your local file system. Below is an example of a Instagram export and how the filesystem is structured 🙁
My next foray into Carbon fiber design, tooling and development came with this project. Overall, a reasonable success. Still not perfect, and probably will not be used due to the catastrophic risk associated with riding a bike at 50mph and these breaking, but in theory and practice, a great learning opportunity.
Inspiration
Part 1: Prototyping
Part 2: Design
Fusion 360 for the design work.
Part 3: Tooling/Plug
This consisted of 4 3D printed cubes glued together and then finished with lots of sanding, and an epoxy coat.
Part 4: Version 1
The first version didnt go according to plan, I ran out of Carbon fiber material, and also recognized some layup issues. I decided to finish it anyway, but it was a dud 🙁
A bit of a clone from other designs on the market for a BTA bottle mount which has an adjustable angle. Made for the Canyon Speedmax. Printed, but not field tested, shortly after I switch to work on OpenAero designs.
After designing, building, rebuilding, and re-printing dozens of accessories for my bikes over the last few years, I wanted to create and share a open source design system for accessories for bikes that allows myself (and a community) to innovate and collaborate on these types of products. Here is a snippet from the readme file:
Our goal is to develop a modular mounting system for bicycle accessories — ranging from water bottle holders and lights to phone and cycling computers. Partially inspired by Gridfinity, this system provides a base platform and is intended to be stackable. The motivation behind the definition and open source nature of this project is to encourage community-driven design and innovation in the triathlon space.
Happy to have stumbled across a new open source charting library for JS from the Apache Foundation. Having used everything from paid version of Highcharts.com, ChartsJS, Plotly to D3.js … it’s always a pleasure to find such a broad, well supported and extensive collection.
Looking forward to trying out this library in a new or existing project.
My second CNC project on the Carvera Air is a Garmin mount for my MTB. I have 3D printed these in the past, but thought it would be a good introduction to CNC. I also made a small water bed to cut the Carbon Fiber in to avoid the nasty dust which is generally made when cutting or sanding it. Fun weekend project!
Things can and did go slight wrong 🙁 This is what happens if the glue does not hold!
A carbon fiber project to recreate a Canyon spacer from plastic to CF.
Super stoked to have finally received the Carvera Air which I ordered on Kickstarter about 9 months ago!!! After doing a bunch of 3D printing and laser cutting with the Glowforge, I really wanted to test/try out CNC’ing and see what I could learn and build with a small desktop machine. I have been considering this for probably 4+ years, but never found the right machine or the intention to spend the money. Last year I decided to pull the trigger and after a long wait it finally arrived 🙂
First project was building a couple small parts to understand the workflow which I think turned out great. Overall, I am already really impressed. I think I will be constrained by the bed size, but will cross that bridge when I get to it 🙂
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