We have owned a Glowforge since their introduction and it has been a fun tool to work with. Here a few of my notes on cutting various materials, some acronyms and details which I found useful on this learning journey.
Terminology
- On really hard material, just assume the kerf is 0.002″ (0.05mm).
- In general, kerf on PG hardwood is about 0.002″, and 0.002-0.022″ in general.
- PG Medium Maple has a kerf around 0.008″.
- PG Draftboard has a kerf around 0.002″ (use 0.05mm – 0.06mm; 0.05 is barely loose; 0.055mm is good).
- PG Acrylic has a kerf around 0.002″ (0.05mm).
- Zebrawood, Purpleheart, and other really hard woods have a kerf around 0.002″ (0.05mm).
- For inlays: Take half the kerf from the outside material (small hole) and half the kerf from the inside material (fill hole). Increase the inside/fill material’s size by this amount. If the outside material is flexible (e.g., wood) and you want a really tight fit, increase the size of the inside/fill material by another 0.001″. For inflexible (acrylic, hardwoods), you might add 0.0005″ for a really snug fit.
- Inlay: Acrylic in Medium Maple: Increase acrylic by 0.020. Using 0.015 can be finger-pressed in but also pops out easily. Using 0.017 can still be popped out. However, if 0.020 doesn’t fit in the first time, then first put in 0.017 and then pop it out. That will stretch the hole just a little so the 0.020 fits tightly and will never come out.
- Inlay: Acrylic in Medium Draftboard: (TBD) Increase acrylic by 0.025. The kerf from draftboard is larger than a hardwood like medium maple.























































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