DIY: More Canyon Computer Mounts …

One benefit of owning multiple Canyon bikes is that the majority of them have had the same style/shape of stem caps. From my very first one until now, I have printed, CNC’ed, laser cut, and layed up over a dozen, each with some unique design or nuanced variation depending on the manufacturing method. This version was no different 🙂 I have been waiting to streamline the design to have it fit closer to the bar profile on my MTB. So this time I set out to CNC a mold, wet lay carbon into the mold, and then CNC the shape.

Variant 1: Failed 🙁 the shape worked quite well but the finish was ugly and would be a nightmare to CNC accurately.

Variant 2: Failed 🙁 I CNC’ed the shape using Aluminum, wet layed the carbon, but it cured into the mold and was unable to demold it successfully with delaminating/damaging the part. read more

DIY – Canyon Garmin Mount

My second CNC project on the Carvera Air is a Garmin mount for my MTB. I have 3D printed these in the past, but thought it would be a good introduction to CNC. I also made a small water bed to cut the Carbon Fiber in to avoid the nasty dust which is generally made when cutting or sanding it. Fun weekend project!

DIY – Canyon stem spacer

A carbon fiber project to recreate a Canyon spacer from plastic to CF.

Carvera Air CNC

Super stoked to have finally received the Carvera Air which I ordered on Kickstarter about 9 months ago!!! After doing a bunch of 3D printing and laser cutting with the Glowforge, I really wanted to test/try out CNC’ing and see what I could learn and build with a small desktop machine. I have been considering this for probably 4+ years, but never found the right machine or the intention to spend the money. Last year I decided to pull the trigger and after a long wait it finally arrived 🙂

First project was building a couple small parts to understand the workflow which I think turned out great. Overall, I am already really impressed. I think I will be constrained by the bed size, but will cross that bridge when I get to it 🙂 read more